Sphinx55 Build Procedure
Step 1 – Base Assembly (1:18)
https://youtu.be/mF3fJDWMdBg?t=78
(2) V-Slot – 20x60x500mm
(3) V-Slot-20x80x380mm
(8) Cast Corner Connectors
(6) Black Angle Corner Connectors
(26) M5 Tee Nuts
(26) M5x8mm screws
Add (2) M5 Tee Nuts on each inside 20x80x380mm for Spoiler board
Add (2) M5 Tee Nuts on inside of 20x60x500mm between 20x80x380mm
Step 2 – Spoiler Board Mounting Configuration (13:27)
https://youtu.be/mF3fJDWMdBg?t=807
(12) Single “L” Brackets
(12) M5x8mm Screws
(12) Drop In Tee Nuts (Substitute 12 regular Tee Nuts & add them to frame before this step
Step 3 – Y Axis Mounting (17:52)
https://youtu.be/mF3fJDWMdBg?t=1072
(2) C-Beam 500mm
(2) M5 Tee Nuts
(2) M5x8mm Screws
Step 4 Wheel Assembly (Mini Xtreme Wheels) (20:25)
https://youtu.be/mF3fJDWMdBg?t=1225
(1) Mini Xtreme Wheel Shell
(2) Mini V Bearings
(2) Mini V Precision Shim
NOTE: ASSEMBLE A TOTAL OF 24 WHEELS
Step 5 Wheel Assembly (Large Xtreme Wheels) (21:02)
https://youtu.be/mF3fJDWMdBg?t=1262
(1) Large Xtreme Wheel Shell
(2) Openbuilds Bearings
(1) Precision Shim
NOTE: ASSEMBLE A TOTAL OF 12 WHEELS
Step 6 – Anti-Backlash Nut Block Assembly – Right Y Plate (21:38)
https://youtu.be/mF3fJDWMdBg?t=1298
(1) Y Axis Right Plate
(1) Anti-Backlash Nut Block
(2) M5x20mm Screws
(2) 3mm aluminum spacers
(2) M5 Nylon Hex Nut
Step 7 – Wheel Assembly – Right Y Plate (23:17)
https://youtu.be/mF3fJDWMdBg?t=1397
(1) Y Axis Right Plate Assembly
(4) 6mm aluminum Spacers
(6) 6mm Eccentric Spacers
(8) Mini V Precision Shims
(10) M5 Black Nylon Hex Nuts
(10) M5x27mm Screws
(8) Mini Xtreme Wheels
(2) Large Xtreme Wheels
Step 8 – Wheel Assembly – Left Y Plate (28:02)
https://youtu.be/mF3fJDWMdBg?t=1682
(1) Y Axis Left Plate Assembly
(4) 6mm aluminum Spacers
(6) 6mm Eccentric Spacers
(8) Mini V Precision Shims
(10) M5 Black Nylon Hex Nuts
(10) M5x27mm Screws
(8) Mini Xtreme Wheels
(2) Large Xtreme Wheels
Step 9 – Anti-Backlash Nut Block Assembly – Left Y Plate (29:59)
https://youtu.be/mF3fJDWMdBg?t=1799
(1) Y Axis Left Plate
(1) Anti-Backlash Nut Block
(2) M5x20mm Screws
(2) 3mm aluminum spacers
(2) M5 Nylon Hex Nut
Step 10 – Dual Wheel Configuration – Assembly X Axis (30:58)
https://youtu.be/mF3fJDWMdBg?t=1858
(2) X Axis Plates
(8) Large Xtreme Wheels
(4) M5x60mm Screws
(4) 6mm M5 Aluminum Spacers
(4) 9mm M5 Aluminum Spacers
(4) 6mm Eccentric Spacers
(8) Precision Shims
(4) M5 Black Nylon Hex Nuts
Step 11 – Anti-Backlash Nut Block Assembly – X axis (35:02)
https://youtu.be/mF3fJDWMdBg?t=2102
(1) X Axis Plate Assembly
(1) Anti-Backlash Nut Block
(2) M5x20mm Screws
(2) 3mm Aluminum Spacers
(2) Precision Shims
(2) M5 Black Nylon Hex Nuts
Step 12 – Wheel Assembly – X Axis (36:30)
https://youtu.be/mF3fJDWMdBg?t=2190
(1) Double Wide Gantry Plate
(8) M5x25mm Screws
(4) 6mm Aluminum Spacers
(4) 6mm Eccentric Spacers
(8) Mini V Precision Shims
(8) M5 Black Nylon Hex Nuts
(8) Mini Xtreme Wheels
Step 13 – Anti-Backlash Nut Block Assembly Eccentric Adjustment (39:48)
https://youtu.be/mF3fJDWMdBg?t=2388
(1) Z Axis Plate Assembly
(1) C-Beam 250mm
(1) Anti-Backlash Nut Block
(2) M5x20mm Screws
(2) 3mm Aluminum Spacers
(2) Precision Shims
(2) M5 Black Nylon Hex Nuts
Step 14 – Z Axis Reductions Plate Assembly (42:28)
https://youtu.be/mF3fJDWMdBg?t=2548
(1) Z Axis Assembly
(2) C-Beam End Mounts
(1) Nema 23 Reduction Plate
(8) M5x25mm Screws
Step 15 – Anti-Backlash Nut Block Assembly – X axis (44:37)
https://youtu.be/mF3fJDWMdBg?t=2677
(1) X Axis Plate Assembly
(8) M5x10mm Screws
(8) M5 Tee Nuts
Step 16 – X Axis / Z Axis Mounting Assembly (46:11)
https://youtu.be/mF3fJDWMdBg?t=2771
(1) Z Axis Plate Assembly
(1) X Axis Plate Assembly
Step 17 – Y Axis Plates Eccentric Adjustment (49:46)
https://youtu.be/mF3fJDWMdBg?t=2986
(1) Base Assembly
(2) Y Axis plate Assemblies
Step 18 – Motor Mount To Reduction Plate / Z Axis (52:23)
https://youtu.be/mF3fJDWMdBg?t=3144
(1) Z Axis Plate Assembly
(1) Nema 23 Motor
(1) GT3 20 Timing Pulley
(1) GT3 20 Tooth Clamp Bore Timing Pulley
(4) M5x20mm Screws
(4) M5 Black Nylon Hex Nuts
(1) GT3 Closed Loop Timing Belt
Step 19 – Lead Screw Assembly Z Axis (56:23)
https://youtu.be/mF3fJDWMdBg?t=3383
(1)250mm Lead Screw
(2) 8mm Shims
(2) 8mm Lock Collars
(2) Flanged Bearings
(1) GT3 20 Tooth Clamp Bore Timing Pulley
(1) GT3 Closed Loop Timing Belt
NOTE: LAST TWO PARTS LISTED SHOUD BE CARRIED OVER FROM PREVIOUS STEP.
Step 20 – X to Y Axis Installation With Z Axis (1:00:20)
https://youtu.be/mF3fJDWMdBg?t=3620
(1) Base Assembly
(1) Z Axis Assembly
(1) C-Beam 500mm
(8) M5x15mm Screws
Step 21 – Lead Screw And Motor Mount Assembly / X Axis (1:03:39)
https://youtu.be/mF3fJDWMdBg?t=3819
(1) Nema 23 Motor
(4) 40mm Aluminum Spacers
(4) 9mm Aluminum Spacers
(2) 8mm Lock Collars
(2) 8mm Shims
(2) Flanged Bearings
(4) M5x60mm Screws
(1) 1/4” Flexible Coupling
(1) 500mm Lead Screw
Step 22 – End Plate Assembly Y Axis (1:10:57)
https://youtu.be/mF3fJDWMdBg?t=4257
(2) Front End Plates
(2) Back End Plates
(16) M5x15mm Screws
(16) M5x12mm Screws
(16) M5 Tee Nuts
Step 23 – Lead Screw And Motor Mount Assembly / Y Axis (1:18:31)
https://youtu.be/mF3fJDWMdBg?t=4711
(2) Nema 23 Motor
(8) 40mm Aluminum Spacers
(8) 9mm Aluminum Spacers
(2) 1/4” Flexible Coupling
(4) 8mm Lock Collars
(4) 8mm Shims
(4) Flanged Bearings
(8) M5x60mm Screws
(2) 500mm Lead Screws
Step 24 – Router Spindle Mount Assembly (1:25:28)
https://youtu.be/mF3fJDWMdBg?t=5128
(1) Router Spindle Mount
(2) Black Angle Corner connectors
(4) M5x8mm Screws
Step 25 – End Cap Assembly (1:27:09)
https://youtu.be/mF3fJDWMdBg?t=5229
(12) End Caps
(12) Self Tapping Screws
Step 26 – Spoiler Board Mounting Assembly (1:29:52)
https://youtu.be/mF3fJDWMdBg?t=5392
(1) 1 Spoiler Board
(12) Self Tapping Screws
Wiring Assembly
Step 1 – Wire Connector Assembly (1:55)
https://youtu.be/kCzXLGtS3ug?t=115
(3) 4 Conductor Wire/2.5’
(1) 4 Conductor Wire/7’
(4) OpenBuilds female connectors
Note: All of the wire lengths have been increased for more mounting options!
Step 2 – Micro Limit Switch Assembly (8:21) 14:19
https://youtu.be/kCzXLGtS3ug?t=502
(3) Micro Limit Switch Kits (swap 3 drop in Tees for 3 Tee Nuts)
(1) 2 Conductor Wire/2.5’
(2) 2 Conductor Wire/7’
Step 3 – LED Light Ring Assembly (14:42)
https://youtu.be/kCzXLGtS3ug?t=882
(1) LED Light Ring Kit
(1) 2 Conductor Wire/7’
Note: Add this to Router Spindle mount & save process of taking off mount to install
Step 4 – Labeling Wires (17:25)
https://youtu.be/kCzXLGtS3ug?t=1045
Step 5 – Drag Chain Assembly / X Axis (20:50)
https://youtu.be/kCzXLGtS3ug?t=1250
(3) M5x15mm Screws
(1) V-Slot 20x20x500mm
(1) Slot Cover 500mm (Black)
(3) Single L Brackets
(2) M5x8mm Screw
(2) M3x8mm Screws
(2) 6mm Aluminum Spacers
(2) Slot Washers
(2) Drop In Tee Nuts (Swap for M5 Tee Nuts)
(2) M3 Tee Nuts
(3) M5 Tee Nuts
(1) Drag Chain 500mm
Step 6 – Drag Chain Assembly / Y Axis (30:10)
https://youtu.be/kCzXLGtS3ug?t=1810
(2) Single L Brackets
(1) Self Tapping Screw
(1) Slot Cover 500mm (Black)
(2) M3x8mm Screws
(2) M3 Tee Nuts
(1) Drag Chain 500mm
Tap 2020 extrusion to use instead of Self Tapping Screw
Step 7 – XPro Wiring Assembly (36:41)
https://youtu.be/kCzXLGtS3ug?t=2201
(1) XPro Controller
Step 8 – XPro Case Assembly (46:11)
https://youtu.be/kCzXLGtS3ug?t=2771
(1) Plate Set
(1) 90mm Fan
(4) M3 Hex Spacers
(12) M3x20mm Screws
(4) M3x12mm Screws
(4) Precision Shims
(8) M3 Tee Nuts
(2) M5x15mm Screws
(2) Slot Washers
(2) 3mm Aluminum Spacers
(2) Drop In Tee Nuts (Swap for M5 Tee Nuts in back bottom 2060)
Step 9 – Power Supply Assembly (52:09)
https://youtu.be/kCzXLGtS3ug?t=3129
(1) 24V Power Supply
(1) Power Wire
(1) 2 Conductor Power Wire/5’
(15) Zip Ties
OpenBuilds PowerCase Assembly
https://www.youtube.com/watch?v=F8UZD6LOSMg