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      1. Build Progress:
        • Build in Progress...
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      5/5,
      1 votes
      Hello there!
      This is my newest build, the TFE2.
      I've used all Openbuilds extrusions, HGR20 rails and 1605 ballscrews on all axis'.

      The bed is made up of 2 C-beams with 4040 stretchers. Then 8020 for the bed surface. The bed is attached from the top because I wanted the slats to be replaceable in case of oopsies and, once done, this machine will weigh a lot so I didn't fancy crawling underneath to replace slats or tighten bolts during maintenance, a lesson I learned from the original TFE.
      The way they are secured can be seen here:
      [​IMG]

      [​IMG]

      The underside of the bed is as follows:
      [​IMG]

      And the top with a can of monster for scale:

      [​IMG]

      The X-axis will be constructed in a similar way to the bed, with 2 C-beams and 4040 supports in between:

      [​IMG]

      The machine when finished should hopefully resemble this: (But with extras like covers, drag chains ect.)

      [​IMG]

      [​IMG]

      Important note about the Z-axis: I have gone with a belt coupled ballscrew since the Z-axis will be extremely heavy. I can easily achieve 1000mm/min with the original TFE using this setup, 20t on the stepper and 50t on the ballscrew. It's incredibly strong and 1000mm/min is more than enough for me.

      The machining area will be roughly 1200x800mm with a Z of 140mm, which will allow me to later add a rotary axis.

      The frame with rails attached:
      [​IMG]

      [​IMG]

      And a picture of the original TFE:

      [​IMG]

      This is the machine that will be cutting all the plates for the new build. Despite all 3D printed plates, it chews through aluminium like a dream.

      This new build will also give me a chance to fully implement my compressor-free air blast!

      Attached Files:

      Richard148 and Mark Carew like this.
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  • Build Details

    Build License:
    • CC - Attribution NonCommercial - No Derivs - CC BY NC ND

    Reason for this Build

    I wanted a larger, more capable CNC router that would have good accuracy and rigidity to allow faster machining and tighter tolerances.
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