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Cutting HDPE

Discussion in 'CNC Mills/Routers' started by BeeAMaker, Dec 26, 2020.

  1. BeeAMaker

    BeeAMaker Well-Known
    Builder

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    Looking for advice on speeds and feeds for a clean cut on HDPE.

    My current settings are fairly smooth but looking to improve it.
    1/8" 3 flute TiCN coated carbide (also tried 2 flute, cuts about the same)
    Spindle Speed 32K
    1800 mm/min
    Multiple pass @ 1mm per pass

    These are pretty much the defaults Fusion360 put in with the tool specs and spindle speed. I've adjusted them a bit from that but not really sure what I am doing yet. I have since found this calculator and wonder if I should go by it.
    Fablab Feeds and Speeds Calculator

    Any advice would be great, thanks!
     
  2. sharmstr

    sharmstr OpenBuilds Team
    Staff Member Moderator Builder Resident Builder

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  3. BeeAMaker

    BeeAMaker Well-Known
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    Awesome, thanks!
     
    sharmstr likes this.
  4. BeeAMaker

    BeeAMaker Well-Known
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    After looking at and trying several other suggestions, this is what I came up with.

    1/8" 1 Flute HSS.
    Spindle Speed, 18800 (#3 on Router11 calculated 10K - 32K, 4400 per switch setting 1=10000, 2=14400, 3=18800, 4=23200, 5=27600, 6=32000)
    Feed: 1746 mm/min
    DOC: 1.95 mm

    Gives a nice smooth finish, no chatter rough cut, no finish cut.
    Note you can also achieve half settings on the Router11 1.5, 2.5, 3.5 etc
    I also found this generic Feeds&Speeds calc a big help.
    Fablab Feeds and Speeds Calculator

    Hope this helps someone. Thanks!
     
    Giarc likes this.

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