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Discussion in '3D printers' started by Carl Feniak, Sep 29, 2014.

  1. Carl Feniak

    Carl Feniak Journeyman
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    I put some guidance in the assembly doc. Here is a good video too:
    Though I just do the four corners (then redo them once). After that, if the bed isn't level then the glass is bad. You shouldn't need to redo this method very often. If it goes out of level after this then your lead screws are most likely out of sync.
     
    #721 Carl Feniak, May 24, 2015
    Last edited: May 24, 2015
  2. Val Cocora

    Val Cocora Well-Known
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    feenix, I paid some 20 or so USD for shipping for a large silicone pad worth 370 USD, I don't think that's over priced.
    on the other hand, if you buy more stuff, you pay more for shipping, that's pretty much the same everywhere. try looking for companies with free shipping.
     
  3. Elmo Clarity

    Elmo Clarity Journeyman
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    Okay. Got how the bed leveling work. Been thinking about installing a crossbar between the two arms so I could do the 3 screw setup. Shouldn't be that hard to do.

    The video didn't go into setting the Z home position. I'm guessing you set the Z end stop to close, but not touching the nozzle, with plenty of of the bolt sticking out. Then slowly start adjusting the bolt and checking distance until it is correct. This about it? With the Printrbot, you use the M212 command to fine tune how far the Z axis moves after the end stop is triggered. Is that command also used in this type of setup?
     
  4. Carl Feniak

    Carl Feniak Journeyman
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    Not sure about that command, but I know Marlin does support some kind of auto leveling. You can also configure a Z offset in Marlin and in slic3r. That said I am not sure how you would do it without wreaking your Z endstop.
     
  5. Elmo Clarity

    Elmo Clarity Journeyman
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    So this is the procedure I use for adjusting the height of the nozzle to the bed on my Printrbot. I manually lower the hot end until it is about the thickness of a piece of paper from the bed. Like what is done when leveling the bed. I then adjust the height of the sensor to be about 1mm above the bed (have a gauge I use to get that height). Once the sensor is locked in place, I start a print job that will cause the hot end to home. If the print doesn't stick, I use the M212 command to lower the hot end. The command says how much additional movement to add after the sensor is tripped. I repeat this until I got the height right.

    What I am guessing is the bolt on the Z axis will act somewhat like the M212 command. I use the course adjustment on the Z axis to get it close, say about 1mm, from the bed. I then slowly adjust the bolt down until I get the right height for the print to stick without the head going through the glass plate. That sounds about right? There are no g-codes to issue. Purely mechanical adjustments.
     
  6. Carl Feniak

    Carl Feniak Journeyman
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    Yep, that's how I do it with the bolt.
     
  7. Elmo Clarity

    Elmo Clarity Journeyman
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    Does anyone here use a Smoothieboard? If so, do you have a case for it? All the ones I have found on Thingiverse seem to be for the original beta version or have other issues. I'm starting to design my own, but if there is already one available, would like to try it.
     
  8. Elmo Clarity

    Elmo Clarity Journeyman
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    My first print! Still need to do some adjusting though. 25mm test cube. Measured at 24.9 x 25.03 x 24.33 so not bad for a first shot.

    [​IMG]

    [​IMG]
     
    Carl Feniak likes this.
  9. Carl Feniak

    Carl Feniak Journeyman
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    Cube looks pretty good. For the XY, the only tuning adjustment you can really do is frame alignment and equalizing the belt tension. Try a large L shaped piece to see the accuracy over a larger XY distance. http://www.thingiverse.com/thing:27800
    Are your white squares that heat transfer pad that Adam mentioned? You may want to place them more frequently. Unless your PCB was sagging in the middle, you might actually be reducing the effective heat transfer area since there is no conduction directly from PCB to glass.
     
  10. Elmo Clarity

    Elmo Clarity Journeyman
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    Crappy color balance on the camera - those white squares are actually blue. :) But yes, they are the heat transfer pads. My PCB was actually sagging along the edges. I used small binder clips to level things out. So would you think a single solid piece of the heat pad would be better than the smaller ones spaced out? Or just reduce the spacing between them?
     
  11. Carl Feniak

    Carl Feniak Journeyman
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    A solid sheet would be best, but perhaps the material thermally expands a lot so the idea is to have expansion lines (borosilicate glass expands very little with heat which is why we use it). If that is the case, then I'd place them like ceramic tiles with 1-2mm grout lines between them. This will make a solid sheet of squares instead of a checker board.
     
  12. jk2060

    jk2060 New
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    Hi i am new here and so attracted by Carl's beautiful design c-bot and a lot of nice build there.

    Just would like to check if the attached BOM are the latest? :)

    Are the hex head socket bolts used in all the v-wheel are 40 mm? would 35 mm do the trick since 20(2040 width) + 5(printer part front) + 5(rear) will be 30 mm only. I am thinking to use a 35mm bolt with anti-slip nyloc nut instead.
     
  13. Carl Feniak

    Carl Feniak Journeyman
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    BOM should be up to date. The only change is if you are going with the original or the modified Z guide brackets. Original uses 40mm bolts and the modified version uses 60mm ones.
    For the non Z axis V wheels, you need 20mm extrusions + 5mm x2 plates + 1mm x 2 gap + 1mm x2 washers + 1mm sloped portions on half of them = 35mm + room for the nut
    It is important that you don't skip the washers so that the bolt slides tighter towards the extrusion when you tighten a carriage assembly.

    Another builder was going to update the assembly guide and add more parts sources to the BOM. Haven't heard from them in a while though.
     
  14. trublu832

    trublu832 Well-Known
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    I've been following the discussion and slowly planning my own C-bot. Here's a proposed variant with the intention of putting the lead screws centered on the front to back balance point or center of gravity essentially. It would use the same Z guide wheels but with this approach there would be no torque on the Z guides due to cantilevering the Z bed and it would hopefully lead to a more robust construction. Any input is appreciated, thanks.
    [​IMG]
     
  15. feenix3k

    feenix3k New
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    With this design it looks like you can print some very tall items. If you have stability problems with the cantilever design, it looks like you could add two more roller unites. The design does looks stable and very straight forward.
     
  16. jk2060

    jk2060 New
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    Thanks Carl for the enlightenment. i totally forgot about the spacers and gaps between the plates and the 2040 profile.

    I am too doing the center z-screw style and not sure this will work well. Any input is appreciate. :)
    3xy.PNG
     
  17. Carl Feniak

    Carl Feniak Journeyman
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    I like it!
    Would be very helpful for a 10x10 or 12x12 (couldn't hurt for a 8x12 either). I would still not perfectly center it though as I think it is important to have the system preloaded in one direction. With your modification you can easily change how much that is. Try 2/5 or 1/3 balance.
     
  18. trublu832

    trublu832 Well-Known
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    Can you explain what you mean with the pre-loaded balance?
     
  19. Carl Feniak

    Carl Feniak Journeyman
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    It is desirable to keep the structural forces on a system in one direction if possible. The reason is that this helps avoid play/backlash/teetering that occurs when subjected to dynamic forces that vary in direction and the structure must shift from components being in tension to compression to counter them. If the preload force is greater than the experience dynamic forces the net force will still remain in one direction. Our dynamic forces should be pretty small though, so not a lot of force should be required.
    This is just something to consider, I think your modification is a great idea and can solve the issues related to the larger beds sizes.
     
  20. craftygeek

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    I'm just starting my build. You should take a look at the triple screw version that has been listed as a separate build.
    I'm using 3 leadscrews - 2 back similar to the original build & then 1 extra at the front.
    I'm also then using 2x brass nuts per screw which are going to be pre-loaded (like a traditional anti-backlash nut) by a spring. The spring pushes the nuts apart pre-loading them against the screw thread & removing all backlash.
    This setup should provide a rock solid z-axis *fingers crossed :)
     
  21. Carl Feniak

    Carl Feniak Journeyman
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    @trublu832 don't abandon your idea too easily (I'd like to see it happen). I am having no issues with my Z axis on a 8x12" bed and your idea will only be better at reducing deflection at the end of the cantilever. What bed size are you going with?
    @craftygeek no harm in it, but shouldn't the weight of the build plate take care of any Z direction backlash?
     
  22. craftygeek

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    Yep, i'm sure that the bed weight will take most of the backlash out - I'm over engineering to a certain degree just to make sure.
    I'm going 12"x12" & 3x leadscrews - trying to minimize any issues that could potentially creep in with z homing/rapids.
    I've done a desktop test & it looks like it will work well, just need to print more parts & try it for real. For the minimal extra cost, I think its worth it.
     
  23. trublu832

    trublu832 Well-Known
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    The current plan is to use an 8"x12" bed with a 12" printable height. Three screws seems like a good approach for a bigger or heavier bed.

    On an unrelated note, could someone attempt to clear up the wheel assembly setup? Open builds changed their kit since Carl's original BOM and I'm not clear on the setup with how many shims, spacers and bearings and where they go. I'm going to attempt to source the bearings, shims, and spacers separately since OpenBuilds prices are high for the kits.
     
  24. Carl Feniak

    Carl Feniak Journeyman
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    Ah, forgot about this issue. I'll update this section of the BOM tonight.

    @trublu832 updated, if the 1/4" spacer you get are actually to spec then you don't need any extra 1mm shimms. If they aren't then you will need 32 of them. The issue is some people (including myself) have received offspec parts from the store and it is critical that the spacer rest on the small mini V wheel inner race and not press on the bearing seal. For the record, I did let them know and I did get replacements.
     
    #744 Carl Feniak, Jun 11, 2015
    Last edited: Jun 11, 2015
  25. trublu832

    trublu832 Well-Known
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    What are the correct dimensions for the spacers? If the spacers are correct are some shims still needed?
     
  26. Carl Feniak

    Carl Feniak Journeyman
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    You require one 1mm spacer/shimm per mini V-wheel (20) to fit between the bearings... very important. Dimensions are shown in a drawing in the open builds store for pretty well all their parts, go to the pictures and navigate to the right.
     
  27. trublu832

    trublu832 Well-Known
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    Thanks for the follow up. What's your opinion on printing spacers/shims?
     
  28. Carl Feniak

    Carl Feniak Journeyman
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    I'd say spacers yes... shims no.
    You'd just need to check the wheel contact tightness every now and then and tighten if necessary. A good idea to do this anyway.
     
  29. CapnBry

    CapnBry Well-Known
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    I've been gathering parts to make a C-Bot to upgrade from my MakerFarm i3 (pre-vslot) and the only thing that's been bugging me was the fully cantilevered bed. The way it was suggested that the Z-arms be 20x60 extrusion for a 12x12 bed made me wonder just how close to the edge of the design the standard parts were. I was going to go by the mantra that if Carl said it is fine then it must be, but I am really excited about trublu832's design which offsets the weight of the bed.

    @trublu832 did you have to widen the frame at all to re-position the Z motors, or does it all fit inside the same cube that would be created if you followed Carl's BOM calculator?
     
  30. trublu832

    trublu832 Well-Known
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    I haven't modified the frame other than adding leg height compared to Carl's original design. Here is a side by side comparison of the stock configuration and my variant. Other than one extra bottom rail it just involves moving parts around so it is a relatively easy change in that sense. Also the whole Zmotor/leadscrew assembly can be moved from front to back to find a sweet spot to lift from.
    stock.png modified.png
     

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