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2000mm long 8mm lead screws?

Discussion in 'CNC Mills/Routers' started by CKerv, Dec 23, 2020.

  1. CKerv

    CKerv New
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    Anyone know where I can buy 2000mm long 8mm lead screws? I'm planning to buy 2ea. 1500mm from OpenBuilds, but that seems to be the longest size offered.
     
  2. sharmstr

    sharmstr OpenBuilds Team
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  3. CKerv

    CKerv New
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    Thanks! Looks like it. Although, have you used these before with OpenBuild parts (anti-backlash nut)? Open Builds says "Lead Screw Diameter: 7.8~(mm) Note - These lead screws have been customized to work directly with OpenBuilds system"
     
  4. sharmstr

    sharmstr OpenBuilds Team
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    No. Just found the link by searching this forum :)
     
  5. jeffmorris

    jeffmorris Journeyman
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    I don't know why OpenBuilds sell lead screws that are 7.8mm in diameter instead of lead screws that are 8mm. I had to make a tap out of a small piece of lead screw to enlarge the tapped holes in nut blocks that came from OpenBuilds.
     
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  6. CKerv

    CKerv New
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    Hum. Tapping nut blocks does not sound like something I want to do :) I guess I'll keep looking.
     
  7. ljvb

    ljvb Well-Known
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    That is way too long.. the screw will seriously deflect all over the place at that length.. if you want to go to 2m.. you really should be looking at rack and pinion drive.
     
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  8. Brett Sutherland

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  9. CKerv

    CKerv New
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    Will the screw deflection actually be a problem though? Sure, it sags a little between the nut block and the end of the screw, but is that actually going to cause unwanted movement along the rail? I plan on using a tensioning system and thrust bearings.

    Brett, you have a lot of experience using that plastic nut block? I plan on using this a lot, worried about the plastic.
     
  10. ljvb

    ljvb Well-Known
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    Yes, it will.. you have a slightly sagging screw.. add rotational motion.. it's going to cause vibrations and will affect accuracy.. you will basically have a steel jump rope in your c beams... (okay, probably not that bad.. but bad enough)
     
  11. CKerv

    CKerv New
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    Bummer. Is aftermarket rack and pinion available. Doesn't look like open builds offers it.
     
  12. ljvb

    ljvb Well-Known
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    Yes, you will have to go aftermarket. Either rack and pinion (best option), or belt driven. See the builds here, there are a few 4x8 custom builds using both options.
     
  13. JustinTime

    JustinTime Veteran
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    You could also use two belts that will act as rack & pinion. If you do, use a big belt, like an G3 rather than a G2.
     
    #14 JustinTime, Dec 25, 2020
    Last edited: Dec 25, 2020
  14. Brett Sutherland

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    Am using them on modified OX 1510 seem to be very stable.
     
    #15 Brett Sutherland, Dec 25, 2020
    Last edited: Dec 25, 2020
  15. CKerv

    CKerv New
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    I'm looking to get away from belts. I've been having issues with them stretching.
     
  16. Giarc

    Giarc OpenBuilds Team
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    As @JustinTime mentioned, a double belted system will help avoid stretching. It is sort of like a rack and pinion. Many Ox CNC machines were built this way bag in olden times (4-5 years ago). If you search "double belt" on the forums here you will find many examples to include one that had a 3000mm Y axis.
     
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  17. CKerv

    CKerv New
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    Giarc, what is your thought on the 2000mm lead screw. You think the sag will cause problems? Even with the tensioning?
     
  18. JustinTime

    JustinTime Veteran
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    I think that unless you tension it really really well, which will require quite a beef-up at the point of tension, you'll get whipping from the long screw. As Giarc said, the double belt has no stretching and is much simpler to install and more cost effective and you can have high speeds with no whipping.
     
  19. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Remember every force has an opposing force. By the time you have enough tension on a 2m screw to avoid whipping, you are also pulling the C-beam into a Bow :)
     
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  20. Rick 2.0

    Rick 2.0 OpenBuilds Team
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    A couple of resources you might look into include:

    Eliminating Lead Screw Whip on the Workbee CNC Router | OpenBuilds Won't be much help on solving the whip on a screw of the length you seek but will give you a better idea of what you're dealing with.

    And not the best example out there but I was unable to locate the previous discussion here on the forum. The basic concept is reducing the unbraced length of the screw by using a free floating shuttle system.

     
  21. Giarc

    Giarc OpenBuilds Team
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    As mentioned by the others, an 8mm x 2000mm leadscrew is not ideal. I used a 1/2 inch 5-start precision lead screw for my 1500mm Y axis and have no whipping issues. If I were building a 2000mm long machine, I would look at rack and pinion.
     
  22. JustinTime

    JustinTime Veteran
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    My 1500mm lead screws have quite a whip, at high speed. They are 16mm thick but are not tensioned since they came without thrust bearings. I may upgrade in the future to thrust bearings.
     
  23. Michael Guy

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    Hi All - I am designing something with a 2m Z axis. Only slow movement is required, and relatively light loading. Only a camera and lens with very lightweight lights. While I see that the double belt concept may be workable, I am a little dubious about the double sided tape in a vertical position because of possible stretch, and was hoping to be able to use a lead screw. What does everyone think about this ?
    I assume that since it is vertical, there will be no sag.
     
  24. David the swarfer

    David the swarfer OpenBuilds Team
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    your enemy will be whip during rapid moves, but if you are happy to limit the maxrate to keep it happy, then it will be fine.
    you can also make/3d print travelling support brackets that support the leadscrew to control whip
    something like this though I don't think you need to take up so much space, just sliding plastic supports about 1/2" wide shoudl do it.
     
    Michael Guy and Rick 2.0 like this.
  25. Michael Guy

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    Good advice - thanks for the rapid come-back.
    Speed isn't required for the short movements I need for this kit, but it will be worth adding the travelling supports.
     

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