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C-Beam™ Machine - Plate Maker

Discussion in 'CNC Mills/Routers' started by Mark Carew, Jul 16, 2015.

  1. Jimmybuckets

    Jimmybuckets Well-Known
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    Welcome back. Congratulations on the job. Looking forward to seeing your kit.
     
  2. Paruk

    Paruk Journeyman
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  3. David the swarfer

    David the swarfer OpenBuilds Team
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    voltage is more important than amperage in determining speeds for stepper motors. 2A at 1volt will give you the same power as 2A at 24volt, but the 24volt system will go many many times faster. (due to inductance and other scientific stuff :)
     
  4. Jimmybuckets

    Jimmybuckets Well-Known
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    Yeah I did step up and go to a 24v PS. So I will just have to play to see where the machine maxes out. One question I posted earlier was about reversing the z so the two mounting plates were bolted together so the z extrusion moves up and down instead of the z carriage moving up and down. Any reason not to do this?
     
  5. Steve Fox

    Steve Fox Well-Known
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    My OX was built with the extrusion moving up and down, but I plan on replacing the Z-Axis with a C-Beam bundle mounted fixed. I see two advantages, I believe it's more rigid and it provides a place to mount a dust collection shoe that doesn't move up and down. Other than that, I don't see an advantage either way.
    See this thread:
    Cebu | OpenBuilds
     
  6. Jimmybuckets

    Jimmybuckets Well-Known
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    I figured the benefit would be more room under the z for taller materials and that dust collector WOULD move with the router bit up and down
     
  7. Steve Fox

    Steve Fox Well-Known
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    You set the Z extrusion to the bottom of the X-Axis. You can't use material that is taller than that.
    I had problems with my dust collector shoe because when the shoe went down, the brushes hit the material I was cutting and it put enough pressure on the Z-Axis to torque the router slightly. With a quantity of brush fibers, they cause quite a bit opposing force, even really flexible ones. I tried to ramp the plunge moves to minimize the force applied, but it didn't help. The pressure exerted by the cutting action was much less than the pressure exerted by the brushes, even with the most flexible ones I could find.

    I don't see how a "moving" dust shoe would help anything.
    The purpose is to isolate the area being cut, which a fixed shoe does.
    One of the problems I was having was my vacuum was creating so much suction, it was pulling the brush fibers up into the nozzle.
    Air leakage and lack of dust collection were never issues.

    Maybe you will have better luck than I had.
     
  8. Jimmybuckets

    Jimmybuckets Well-Known
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    Looks like if the bottom of the z c-beam were level with the x C-Beam you might have a hard time getting enough downward z travel?
     
  9. Steve Fox

    Steve Fox Well-Known
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    That's what I originally thought until John sent me pictures showing it wasn't a problem.
    Did you look through the Cebu link I sent earlier?
    It's all in there.
     
  10. Jimmybuckets

    Jimmybuckets Well-Known
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    Finally got home from work will look though it. Thanks for the help sir.
     
  11. Jimmybuckets

    Jimmybuckets Well-Known
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    Makes sense now. Thanks. Just what I needed :)
     
  12. Steve Fox

    Steve Fox Well-Known
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    As you can see from the Cebu thread, I had a hard time understanding it, too.
    The good thing is that I can just turn it around if it doesn't work this way.
     
  13. Jimmybuckets

    Jimmybuckets Well-Known
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    Yeah looks like plenty of travel. Also looked like the router could have gone down even further if needed. Now just need some time to start building :)
     
  14. Steve Fox

    Steve Fox Well-Known
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    I've got all my parts for a Rotary OX except the plates. Those are on order and should be here in a couple of weeks or so.
    Waiting is the toughest part.
     
  15. Jimmybuckets

    Jimmybuckets Well-Known
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    I do experience a strange calmness when parts arrive :)
     
  16. wackocrash5150

    wackocrash5150 Well-Known
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    Yeah .... and it also heats up your stepper drivers alot more too! I found that out last night as i didn`t adjust the current pot. Went straight from a 12v PSU to a 24v. It was snappy and had oomf but started loosing steps and started randomly pausing during a short job. Had a fan pointed at the heatsinks on the CNC Shield too; very hot to the touch.

    Live and learn I guess ..... lol


    BTW ...... Got mine up and mostly running thanks to this forum and Dany @ Fuzztech.
    Check it out and let me know what yous think
     
    #736 wackocrash5150, Dec 17, 2015
    Last edited: Dec 17, 2015
    Mark Carew and dddman like this.
  17. carbuthn

    carbuthn New
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    The voltage and current have little to do with the speed of a stepper motor as long as you have enough to turn the motors, the rate that you send the steps to the driver determines the speed. The power that the motors use is voltage times the current. The more voltage the less current that is needed to turn it. Having less current generates less heat in the wiring. Heat is lost power = current square times the wires resistance.
     
  18. Brandon

    Brandon New
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    I'm hoping someone can help me..... I am using Mach 3 instead of GRBL, I had a Mach 3 License available to use that is why. Could someone please assist me in the settings/configuration primarily the motor tuning (Stepper Motors), I am using imperial settings. I was able to get the revolutions correct, when I tell the machine to move 1" it moves 1". But when it is moving, it sounds a little rough. The cuts look a little bad also, but that could be the amount of material that was being cut at each pass (.020"). Any help will be useful...
     
  19. Jimmybuckets

    Jimmybuckets Well-Known
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    It could be the depth but also look at speed. It could be you dont have your drivers current set properly also. What are you using for a power supply and what are your drivers/ driver board? If current isn't set correctly on each driver your steppers will not perform efficiently. Also what are your settings for micro stepping or not? I am far from any sort of expert since this is my first time starting from scratch too. These are the first things that come to mind though.
     
  20. David the swarfer

    David the swarfer OpenBuilds Team
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    sadly, you are wrong (and right) and you are misleading newcomers.
    yes the rate of the step pulses determines the speed of the motor..... but that is not the whole story...
    the voltage applied greatly influences the maximum speed the motor can achieve. this is due to the coils having inductance which affects the rise time of each pulse. with a higher drive voltage the rise time is reduced, thus allowing the motor to have more torque at higher speeds.
    This is why we pay for dedicated stepper drivers that can control (limit) the current while allowing for up to 80 volts being applied to the motor that might be labelled something like "3A at 2Volts".

    You can read all about it here http://www.geckodrive.com/support.html

    Also, doubling the voltage will double the watts (A*V = Watts) so of course everything will get hotter. If you can touch it for a few seconds it is not too hot (-: If your motor or driver gets hotter than that, reduce the current a bit, and/or increase the cooling. My experience is that raising the voltage gives more benefit that raising the current.
     
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  21. carbuthn

    carbuthn New
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    David, I agree with all that you said. I should have given a more detailed explanation. The higher voltage does run better for most cases. For the steppers that I have used (not as many as you), most will run on either 12 or 24 volts and provide more speed that the machine can normally handle. I prefer to 24 volts for the higher torque as you explained. There is a wealth of information available here and on the internet.

    Thanks for the additional information. Hope he has what he needed.
     
  22. Rchobbysuk

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    Please Help

    I have just built a c-beam and just going through the settings for the Grbl - xpro in the build video. looking at the settings jpeg in the download there is $14 1 auto start bool
    I cant find this in the settings tab of the Grbl its missing. What do i do and is it important?
     
  23. Jimmybuckets

    Jimmybuckets Well-Known
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  24. snokid

    snokid Journeyman
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    $14 was for grbl v0.8 done away with in v0.9
    so easy answer skip it the rest are ok....
    Bob
     
  25. Rchobbysuk

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    That's great thank you. Is there a way of seeing what firmware version the board is on and what's the most recent on the X pro?
     
  26. snokid

    snokid Journeyman
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    v.09j I believe
    3. Updating GRBL Firmware · Spark-Concepts/xPRO Wiki · GitHub
    if you download the Arduino IDE
    then you can open it and select Arduino uno as the board and your comm port.
    then open the serial monitor and type $$
    I'm sure there's an easier way, someone else will chime in if there is.
    but good to know that info anyways that's the same way to update the firmware if you ever want to...
    Bob
     
  27. apburner

    apburner New
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    I can't seem to order a c-beam. Are you out of that kit.? Never mind. I noticed that it was the kit with the steppers. So I purchased just the hardware kit.
     
    #747 apburner, Dec 26, 2015
    Last edited: Dec 26, 2015
  28. The_Real_Hacksaw

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    Really like the c-beam ! Great job and video ! A couple questions though and please forgive me if you've answered them for others previously.
    1. What are the pitfalls with extending z to say 1500mm and y to 750mm ?
    2. By extending the towers could I safely get 2" under z ?
    Thanks in advance !
     
  29. apburner

    apburner New
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    So I ordered a C-beam kit. When can I expect it to ship.
     
  30. snokid

    snokid Journeyman
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    extending z by 1500mm will yield around 60" of clearance so I would say 2" would be closer to 50mm and yes it won't be a problem. I don't think extending the towers a little will give you any problems...
    and y you can make as long as you want till you reach lead screw whip. If you want to extend x then think about going to 2 rails or some other support.
    Bob
     
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