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Unable to Start or Finish Homing Cycle

Discussion in 'Control Software' started by Jim Janiak, May 25, 2020.

  1. Jim Janiak

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    I just finished building an ACRO1010 laser engraver using an Arduino Mega 2560 controller running Grbl 1.1g. The engraver works great, except I have never been able to use the Homing Cycle.

    When homing is turned on, the machine boots in alarm state, as it should. I enter $X to reset and then $H to home. The machine just sits there - no movement with either axis. After about a minute or so it goes back into alarm state. Since the machine is trying to home, I can't use '?' to see what is happening. If I disable the homing cycle the machine works fine, I just manually home it.

    I'm using limit switches supplied with the kit in a "normally open" mode. I have confirmed they are working correctly with a continuity tester on the Arduino pins. I'm using Pin10 for X-Axis and 11 for Y-Axis. I also disabled Z-Axis homing in config.h, by commenting out the homing definitions and replacing them with:
    #define HOMING_CYCLE_0 (1<<X_AXIS)
    #define HOMING_CYCLE_1 (1<<Y_AXIS)
    #define N_HOMING_LOCATE_CYCLE 1

    I'm new to laser engraving and Grbl, so I'm not sure how I can see what is happening to determine where I messed up. A log of a recent attempt is below along with my configuration settings.

    Any suggestions or ideas are greatly appreciated!

    Thanks,

    Jim

    In the following the machine does not move after the $H commands.

    Waiting for connection...
    Waiting for connection...
    Grbl 1.1g ['$' for help]
    [MSG:'$H'|'$X' to unlock]
    error:9
    [MSG:Caution: Unlocked]
    ok
    ?
    <Idle|MPos:0.000,0.000,0.000|Bf:35,254|FS:0,0|Pn:XYZR|WCO:0.000,0.000,0.000>
    ok
    $i
    [VER:1.1g.20180813.Mega:ACRO1010]
    [OPT:VNM+,35,255]
    ok
    ?
    <Idle|MPos:0.000,0.000,0.000|Bf:35,254|FS:0,0|Pn:XYZR|Ov:100,100,100>
    ok
    $H
    ?
    ALARM:8
    ok
    Grbl 1.1g ['$' for help]
    [MSG:'$H'|'$X' to unlock]
    [MSG:Caution: Unlocked]
    ok
    ?
    <Idle|MPos:0.000,0.000,-10.000|Bf:35,254|FS:0,0|Pn:XYZR|WCO:0.000,0.000,0.000>
    ok
    $$
    $0=5
    $1=255
    $2=0
    $3=0
    $4=1
    $5=1
    $6=0
    $10=3
    $11=0.005
    $12=0.002
    $13=0
    $20=0
    $21=0
    $22=1
    $23=1
    $24=250.000
    $25=50.000
    $26=25
    $27=10.000
    $30=1000
    $31=0
    $32=1
    $100=230.620
    $101=230.620
    $102=500.000
    $110=3000.000
    $111=3000.000
    $112=500.000
    $120=15.000
    $121=15.000
    $122=10.000
    $130=914.000
    $131=914.000
    $132=500.000
    ok
    $X
    ok
    $H
    ALARM:8
    ok
    Grbl 1.1g ['$' for help]
    [MSG:'$H'|'$X' to unlock]
    [MSG:Caution: Unlocked]
    ok
    ?
    <Idle|MPos:0.000,0.000,-10.000|Bf:35,254|FS:0,0|Pn:XYZR|WCO:0.000,0.000,0.000>
    ok
     
  2. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
    Staff Member Moderator Builder Resident Builder

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    Use our Flashing tool under wizards and tools to setup the 2 axes firmware
    We did all the compile options for you in there
    Also use our profile in Grbl settings then
     
  3. Jim Janiak

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    Hi Peter I looked at that option. I'm using an Arduino Mega 3560, the wizard only allows me to select an Arduino Uno or Nano. Do you know which one I should select?

    Thanks,

    Jim
     
  4. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Oh in that case neither.

    Also, most Grbl 2560 builds arent as stable (at the Atmega328 is the more used version) , check the source where you got it from for issues related to homing then, you'll have to discuss this with the Firmware vendor/developer then
     
  5. Jim Janiak

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    Thanks for the insight about the 2560. I was not aware of the stability issues. I may look into an Atmega328 as an alternative.
     
  6. Jim Janiak

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    I found an UNO from an old project. Reflashed it with an empty program to clear it out, then used the Flash Wizard to flash it with the 2 axis option. I'm making progress, but it's still not Homing right. Now when I home, the x-axis will move to the left (-x direction) for 5 mm, pause, then move left for 5mm. Next the y-axis will move closer (-y direction) for 5 mm, pause, move 5mm closer, then stop. It appears the home cycle completes at this point. I have the gantry in the middle and it does not contact any limit switches. If I change the pull off distance from $27=5 to $27=20. It moves in 20mm increments as described above.

    I have the x-limit switch in pin 9 and the y-limit in pin 10 of the UNO. My current config is below. Any ideas on what is causing this and how to fix it are greatly appreciated.

    [21:06:48] [ $$ ] ok
    [21:06:48] [ $I ] [VER:1.1g.20181112:ACRO1010]
    [21:06:48] [ $I ] [OPT:V,15,128]
    [21:06:48] [ $I ] ok
    [21:06:59] [ $$ ] $0=5 ;Step pulse time, microseconds
    [21:06:59] [ $$ ] $1=255 ;Step idle delay, milliseconds
    [21:06:59] [ $$ ] $2=0 ;Step pulse invert, mask
    [21:06:59] [ $$ ] $3=0 ;Step direction invert, mask
    [21:06:59] [ $$ ] $4=1 ;Invert step enable pin, boolean
    [21:06:59] [ $$ ] $5=0 ;Invert limit pins, boolean
    [21:06:59] [ $$ ] $6=0 ;Invert probe pin, boolean
    [21:06:59] [ $$ ] $10=2 ;Status report options, mask
    [21:06:59] [ $$ ] $11=0.010 ;Junction deviation, millimeters
    [21:06:59] [ $$ ] $12=0.002 ;Arc tolerance, millimeters
    [21:06:59] [ $$ ] $13=0 ;Report in inches, boolean
    [21:06:59] [ $$ ] $20=0 ;Soft limits enable, boolean
    [21:06:59] [ $$ ] $21=0 ;Hard limits enable, boolean
    [21:06:59] [ $$ ] $22=1 ;Homing cycle enable, boolean
    [21:06:59] [ $$ ] $23=0 ;Homing direction invert, mask
    [21:06:59] [ $$ ] $24=500.000 ;Homing locate feed rate, mm/min
    [21:06:59] [ $$ ] $25=200.000 ;Homing search seek rate, mm/min
    [21:06:59] [ $$ ] $26=250 ;Homing switch debounce delay, milliseconds
    [21:06:59] [ $$ ] $27=5.000 ;Homing switch pull-off distance, millimeters
    [21:06:59] [ $$ ] $30=1000 ;Maximum spindle speed, RPM
    [21:06:59] [ $$ ] $31=0 ;Minimum spindle speed, RPM
    [21:06:59] [ $$ ] $32=1 ;Laser-mode enable, boolean
    [21:06:59] [ $$ ] $100=230.620 ;X-axis steps per millimeter
    [21:06:59] [ $$ ] $101=230.620 ;Y-axis steps per millimeter
    [21:06:59] [ $$ ] $102=250.000 ;Z-axis steps per millimeter
    [21:06:59] [ $$ ] $110=3000.000 ;X-axis maximum rate, mm/min
    [21:06:59] [ $$ ] $111=3000.000 ;Y-axis maximum rate, mm/min
    [21:06:59] [ $$ ] $112=500.000 ;Z-axis maximum rate, mm/min
    [21:06:59] [ $$ ] $120=10.000 ;X-axis acceleration, mm/sec^2
    [21:06:59] [ $$ ] $121=10.000 ;Y-axis acceleration, mm/sec^2
    [21:06:59] [ $$ ] $122=10.000 ;Z-axis acceleration, mm/sec^2
    [21:06:59] [ $$ ] $130=914.000 ;X-axis maximum travel, millimeters
    [21:06:59] [ $$ ] $131=914.000 ;Y-axis maximum travel, millimeters
    [21:06:59] [ $$ ] $132=200.000 ;Z-axis maximum travel, millimeters
    [21:06:59] [ $$ ] ok
     
  7. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Check the troubleshooting tab to see if they are "off" before the move (should show green, if they are red invert $5)
     
  8. Rob Taylor

    Rob Taylor Master
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    Yeah, make sure the NC/NO issue is correct first.

    But it's usually a noise issue. Connect a 0.1uF/100nF ceramic cap between each of your switch pins and ground, and make sure your limit cables are either shielded wire or inside the grounded machine frame extrusion.

    That said, I have had grbl just arbitrarily seek its previous "home" and pretend there are totally limit switches at an arbitrary 0,0. Not sure what that behaviour is, I can only assume it's some kind of failsafe buried in the grbl code that I haven't seen yet. It did go away once I had the caps on there though, I think the stepper cables are noisy.
     
  9. Jim Janiak

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    Hi Rob - Thanks for the advice on the noise issue. That solved the problem! After I verified in the troubleshooting tab the swithes were set correctly, I added the 0.0uF cap filters. That cleared up the issue immediately. I had the limit switch wire running inside the vrail for both x and y axis.

    I was surprised it was noise. I thought that the noise would trigger 'false positives' with the switches. I did not see anything like that in the troubleshooting tab.

    Regardless, it's now working and I appreicate your and Peter's help in resolivng my problem. I was going crazy trying to figure it out.

    Jim
     

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