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Issue with arcs on new blackbox conversion

Discussion in 'Tutorials' started by cpalms, Jul 8, 2020.

  1. cpalms

    cpalms New
    Builder

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    Hi,
    I recently setup a Black box to replace my carbide motion board. The installation was straightforward and I'm very satisfied with the new z motor and rapid speeds. The one issue that Im having and can't seem to resolve by manipulating the $11 or $12 values or with using different pp is absurdly slow speeds on arcs. Both test were done with files that have proved successful with the motion board, please help!
     
  2. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
    Staff Member Moderator Builder Resident Builder

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    1) We recommend keeping $11 and $12 default
    2) Post the files for analyses
    3) Post your grbl settings dump ($$, copy, paste)
     
  3. cpalms

    cpalms New
    Builder

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    Code:
    [00:33:03] [ $$ ] $0=10 ;Step pulse time, microseconds
    [00:33:03] [ $$ ] $1=255 ;Step idle delay, milliseconds
    [00:33:03] [ $$ ] $2=4 ;Step pulse invert, mask
    [00:33:03] [ $$ ] $3=0 ;Step direction invert, mask
    [00:33:03] [ $$ ] $4=1 ;Invert step enable pin, boolean
    [00:33:03] [ $$ ] $5=0 ;Invert limit pins, boolean
    [00:33:03] [ $$ ] $6=0 ;Invert probe pin, boolean
    [00:33:03] [ $$ ] $10=0 ;Status report options, mask
    [00:33:03] [ $$ ] $11=0.020 ;Junction deviation, millimeters
    [00:33:03] [ $$ ] $12=0.002 ;Arc tolerance, millimeters
    [00:33:03] [ $$ ] $13=0 ;Report in inches, boolean
    [00:33:03] [ $$ ] $20=1 ;Soft limits enable, boolean
    [00:33:03] [ $$ ] $21=1 ;Hard limits enable, boolean
    [00:33:03] [ $$ ] $22=1 ;Homing cycle enable, boolean
    [00:33:03] [ $$ ] $23=0 ;Homing direction invert, mask
    [00:33:03] [ $$ ] $24=100.000 ;Homing locate feed rate, mm/min
    [00:33:03] [ $$ ] $25=3500.000 ;Homing search seek rate, mm/min
    [00:33:03] [ $$ ] $26=250 ;Homing switch debounce delay, milliseconds
    [00:33:03] [ $$ ] $27=5.000 ;Homing switch pull-off distance, millimeters
    [00:33:03] [ $$ ] $30=1000 ;Maximum spindle speed, RPM
    [00:33:03] [ $$ ] $31=0 ;Minimum spindle speed, RPM
    [00:33:03] [ $$ ] $32=0 ;Laser-mode enable, boolean
    [00:33:03] [ $$ ] $100=40.000 ;X-axis steps per millimeter
    [00:33:03] [ $$ ] $101=40.000 ;Y-axis steps per millimeter
    [00:33:03] [ $$ ] $102=320.000 ;Z-axis steps per millimeter
    [00:33:03] [ $$ ] $110=6000.000 ;X-axis maximum rate, mm/min
    [00:33:03] [ $$ ] $111=6000.000 ;Y-axis maximum rate, mm/min
    [00:33:03] [ $$ ] $112=2500.000 ;Z-axis maximum rate, mm/min
    [00:33:03] [ $$ ] $120=400.000 ;X-axis acceleration, mm/sec^2
    [00:33:03] [ $$ ] $121=400.000 ;Y-axis acceleration, mm/sec^2
    [00:33:03] [ $$ ] $122=100.000 ;Z-axis acceleration, mm/sec^2
    [00:33:03] [ $$ ] $130=845.000 ;X-axis maximum travel, millimeters
    [00:33:03] [ $$ ] $131=850.000 ;Y-axis maximum travel, millimeters
    [00:33:03] [ $$ ] $132=140.000 ;Z-axis maximum travel, millimeters
    
     
    #3 cpalms, Jul 8, 2020
    Last edited by a moderator: Jul 8, 2020
  4. cpalms

    cpalms New
    Builder

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    Code:
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    M02
    
     
    #4 cpalms, Jul 8, 2020
    Last edited by a moderator: Jul 8, 2020
  5. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Edited your replies above down into [ code ] blocks to help declutter, but checkout that Attach button :)

    Your file is a whole bunch of G1 moves... Not Arcs. Arcs are G2/3 moves. Use a post the actually generates Arcs


    If you want to use interpolated polylines (G1s) instead, tune up acceleration so it can speed through the short line segments, but actual Arcs will run a little better
     
    #5 Peter Van Der Walt, Jul 8, 2020
    Last edited: Jul 8, 2020
  6. cpalms

    cpalms New
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    After looking more closely, the majority of my gcode has been using g1s, the question still remains why the differencein performance? After increasing accel to 600 and then to 800 theres almost no improvement.


     
  7. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Try it at like 5000 or 10000? from 600-800 isnt a major bump

    Even still though...

    G1s are far from ideal as you have a lot more serial data to move as well, which could also be bottlenecking. Grbl's planner has to evaluate each of those commands, etc (Instead of one G2/3 command, and letting Grbl do its thing, there's a lot more going on now)
     
    #7 Peter Van Der Walt, Jul 8, 2020
    Last edited: Jul 8, 2020
  8. cpalms

    cpalms New
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    Even at 5000 still barely moving, while I can understand my code is not ideal. Looking through various files of over the past year, I see the same code and know that if I were to run those with this current performance I would have nothing but broken endmills.
     
  9. cpalms

    cpalms New
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    I will say, it was nice to see accel at 5000 with no stalling and that definitely gives me hope. I've already ordered a bigger machine and was hoping I could transform this one into something faster.
     
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  10. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Not sure what changed, maybe older files had different segment resolution, settings changed, windows update, software updates, etc. regardless, g2/3 are better.
     
  11. cpalms

    cpalms New
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    I think there's some confusion here. Quite simply, why does a setup that has significantly more potential hang up on something a shapeoko did without fault?

     
  12. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Not sure what you mean by that. Both runs the same Grbl
     
  13. cpalms

    cpalms New
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    Right! So what could be faulty? Should they run identically with the same/ very similar parameters?

    While I agree, my files could definitely be optimized further, honestly I never saw much of a problem. I can't fathom what the difference is, and honestly I'm disappointed. I went the lazy/expensive way to upgrading my machine and its still down.



     
  14. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Yes, all else being equal too.

    Same streaming application too... PC specs suited to OpenbuildsCONTROL?
    If pc is a little slow, try UGS2. Refer docs.openbuilds.com > software
     
  15. cpalms

    cpalms New
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    I can't get picsender to connect this controller. Will try ugs when I get home from work, thanks.


     
  16. David the swarfer

    David the swarfer OpenBuilds Team
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    I have not seen a mention of what you are using to generate the Gcode but do see a T1 in your code.
    since GRBL does not support tool calls I must ask if you are using the correct postprocessor for GRBL?

    Have you returned the arc variables to default? Those values can seriously affect what GRBL does with junctions.
    gnea/grbl

    Your line segments are all about 0.41mm long, if you cannot generate real arcs then set the segments to be about the same as the radius of the cutter.

    I just ran the code on my Sphinx testbed and it does not appear to be slow at all.
    OpenbuildsCONTROL on an 8 year old i3 @ 3.4Ghz -> Arduino Uno with GRBL 1.1h
     
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  17. cpalms

    cpalms New
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    So, it turns out the open builds software is no good on that computer. Will try to figure out why picsender doesn't see the blackbox or experiment with ugs. Worse case grab a new computer for this. Thanks for your help with confirming its not a black box, or wiring issue. Will also try to figure out why aspire isn't giving me g2/g3 when I use the arc fit, settings.
     
    Peter Van Der Walt likes this.
  18. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    In control > Troubleshooting tab > Application Diagnostics you can turn off the more resource heavy features
     
    cpalms likes this.
  19. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Screenshot

    upload_2020-7-9_16-42-13.png
     
    cpalms likes this.
  20. David the swarfer

    David the swarfer OpenBuilds Team
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    add a GT710 graphic card? cheapest video card ever but it transformed my old PC (-:
    (of course a GT1050 or bigger would be better but if a 710 is enough...)
     
  21. cpalms

    cpalms New
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    It's an old laptop. I have some desktops sitting around, will look into them.

     
  22. cpalms

    cpalms New
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    Still too heavy for this machine, but ugs did perform. Thanks again for helping me get this sorted. I never even considered the computer being a problem.
     
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