Hello community, i have problem with my OX - X and Y axis are slightly non-perpendicular. As a result, the part damages after 2-side machining. Help me please, how i should fix this problem and how i can make my OX more rigid?
A more rudimentary way of squaring things up is to bring the gantry close to the front, power down, then put a ruler on each gantry and measure each from the front. Adjust until they match. Not as exact as the video presented, but I do this all the time and it works well. As to stiffening, hmmmm, long subject. I'm not directly familiar with the "OX," but I built a Sphinx and it's similar, a bit more stout. I've been making videos of my steps toward making the machine more rigid, with the end goal, milling aluminum. But, despite my efforts, the c-beam is simply not a good choice when it comes to the X beam, it twists in the middle. It's fine for routing softer materials, like wood, acrylic, etc, and I love it for that, but harder woods and softer metals, are difficult. The machine you show here, the OX, has a very thin Z axis, you could start there, but really your major issue is the long X beam. In my opinion, you should start there and upgrade to a steel beam of some sort. I've made some videos about my trials and tribulations over the last few weeks, you can see them here: In your video, however, it looks like your belts are too loose. Tighten them up and it should take care of that play. I'll be posting a summary video soon about taking this machine to the next level with a steel X axis. I'm researching the smartest, cheapest, designs now. Good luck!
I used a spring balance to pull my belts to 6kg of tension. I did this mostly because I figure knowing what the tension is, and having them all the same , is better than guessing. so far, 6kg is enough but I have no idea what is better/good/preferred.
Springs are less than ideal in a system that must remain rigid in order to maintain accuracy, especially since there is a heavy cutting motor that needs to rapidly change directions. I use lead screws. I know some folks who have belts use a bolt tensioner. Anyone care to elaborate?
no, the springs are no in the system, I just used the spring balance to pull the belts to a known tension, then locked them in place.